TOOL-WELD refractory metal composites are used as electrode materials for resistance welding and similar related electrical contact wear applications. The manufacturing process is to press the refractory, sinter at high temperature, and infiltrate with copper or silver. This process produces a very hard material with great arc and wear resistance, high thermal and electrical conductivity, and good physical properties at elevated temperatures.
| Tool-Weld | Composition | RWMA Group B |
Cond. % I.A.C.S. |
Rockwell Hardness |
U.T.S. psi |
Density grams/cc |
Mallory Grade |
| TW-10 | 70W30Cu | Class 10 | 50 | 90B | 85,000 | 14.18 | 5W3 |
| TW-11 | 75W25Cu | Class 11 | 48 | 94B | 90,000 | 14.71 | 10W3 |
| TW-53 | 75W25CuAlloy | 28 | 109B | 160,000 | 14.62 | 10W53 | |
| TW-20W | 78W22Cu | Class 12 | 46 | 96B | 94,000 | 15.13 | 20W3 |
| TW-30W | 80W20Cu | Class 12 | 44 | 98B | 96,000 | 15.52 | 30W3 |
| TW-40W | 85W15Cu | 36 | 102B | 75,000 | 16.19 | 40W3 | |
| TW-12-1 | 50WC50Cu | 47 | 94B | 70,000 | 11.29 | TC5 | |
| TW-12-2 | 56WC44Cu | 42 | 99B | 75,000 | 11.65 | TC10 | |
| TW-12-3 | 70WC30Cu | 30 | 37C | 85,000 | 12.61 | TC20 | |
| TW-TC53 | 70WC30CuAlloy | 47C | 90B | 150,000 | 12.61 | TC53 | |
| TW-20S | 78W22Ag | 49 | 91B | 130,000 | 15.52 | 20S | |
| TW-35S | 65W35Ag | 55 | 87B | 105,000 | 14.52 | 35S | |
| TW-50S | 50W50Ag | 65 | 70B | 80,000 | 13.41 | 50S | |
| TW-G17 | 60Mo40Ag | 45 | 82B | 80,000 | 10.22 | G17 | |
| TW-G18 | 50Mo50Ag | 49 | 70B | 40,000 | 10.25 | G18 | |
| TW-W | 100W | Class 13 | 30 | 43C | 100,000 | 19.24 | |
| TW-M | 100Mo | Class 14 | 32 | 95B | 100,000 | 10.15 | |
| HM-1200 | 93W7NiFeMo | 14 | 30C | 115,000 | 17.61 |